WELDING ENGINEER
WELDING TECHNOLOGY AND WELDER

Introduction
Welding as the work of joining together metals and cut or trim metal objects is a job that will stay and will be used more in the future. Welding goes well beyond the of its simple description. Welding today is applied to a wide variety of material and products, using such advanced technologies as lasers and plasma arcs. The future of welding holds even greater promise as methods are devised for joining dissimilar and non-metallic materials, and for creating products of innovative shapes and designs. Hence, the need of qualified welder primarily in countries with emerging economies will continue growing. This, in turn, has been providing more job opportunities and even greater employment prospect in globalized era. With many different types of welding, a welder is required to have particular. Competency to carry out the job. Indonesia, as both user and supplier for such profession, provide education and training system needed to fulfill domestic and the more demand from overseas for a high competence welder.

Competence
In the field of welding power, the workers are to be able to:
( for a welding engineer / welding technologist / fabrication / welder ) be fully comprehend of the ethic code.

• Know the material technology, welding, design, fabrication, construction and weld inspection.
• Plan and set up welding assembly construction, welding procedure, the process and material of welding.
• Plan and set up qualification of skilled welder and welding operator who carried out the material of welding.
• Plan and set up kind of inspection and welding assembly experiment
• Analyze and solve the problem of welding.
• Design and review, the contract and subcontract in welding field.
• Welding documentation.

Welder category
Welder engineer
Degree in strata 1 offers major in technique, machine, engineering, with minimum experience in welding technology and manufacturing of 3 years.
Welding technologist
Young technique bachelor with 3 years experience in welding field and manufacture
Both categories require workers to / be :

• Able to communicate in English actively
• At age between 24 - 45 years
• Have good health ( with health certificate from hospital )
• Respective Welder
• Age between 18 - 25 years
• Senior High school Diploma
• Good health and not wearing glasses

Welding vocational

• Bachelor degree / young technique bachelor : welding processes & Equipment, Material and their behavior during welding, construction and design, fabrication, application engineering.
• Senior high school : welding electrical ( welding construction plate position 3G -4G Welding construction plate position 5G - 6G ), Welding MIG - Fero / non Fero, Welding supervisor, welding  inspector, welding under water, welding maintenance.

Welding Assembly

• Welding processes & Equipment, envelop material of general introduction to welding technology, oxy - gas welding, special oxy - gas processes, electro technique, a review, The arc, Power sources for arc welding, introduction to gas - shielded arc welding, tungsten - inert gas welding, MIG / MAG welding, manual metal arc welding , submerged arc welding, resistance welding other welding processes, cutting and other edge, reparation processes, surfacing, fully mechanized processes and robotics, brazing and soldering, joining processes for plastic, joining processes for advance materials, welding laboratory, under water welding.
• Material and their behavior during welding, envelop manufacturing and designation of steel, testing materialloys, structure of the weld joint and exercises, structure and properties of metal, alloys and phase diagram, iron - carbon alloys, structure of the welded joint, plain carbon and carbon manganese steel, cracking phenomena in steel, fined grained steels, thermodynamics treated steel, application of structural and high strength steel, low  - alloy steel for very low temperature, low - alloy creep resistant steels, high - alloyed ( stainless ) steel, introduction to corrosion, introduction to wear, protective layers, creep resistant and heat resistant steel, cast irons and steels, cooper and cooper alloys, nickel and nickel alloys, alumunium and alumunium alloys, other metals and alloys, joining dissimilar material, metal graphic examinations.

• Construction and design, envelop fundamental of strength of materials, basic of weld design, design principles of welded structures under different types of loading, design of welded structures with predominantly static loading, behavior of welded structures under dynamic loading, design of dynamically loaded welded structures, design of thermodynamically loaded welded structures, design of structure of alumunium and it's alloys, reinforcing - steel welded joints.
• Fabrication, applications engineering, envelop introduction to quality assurance in welded construction, quality control during manufacture, welding stresses and distortions, plant Facilities, welding jigs and fixtures, health and safety, measurement, control and recording in welding, non destructive testing, economics, repair welding, fitness for purpose, case studies, practice, demonstration.
• Welding technology welding process, welding inspection, welding consumable, envelop welding process qualification, welding metallurgy, material steel & heat treatment practical, metal graphic practical nondestructive & practical mechanical test.
• Welding inspector, adjust with qualification and the duty of an welding inspector, among :
• Welding inspector, envelop general regulation for an welding inspector, code of ethics and the duty of an welding inspector which cover before manufacture, manufacturing and after manufacture, inspection based on standard which certainties such as pressure standard, boiler, boiler, steel construction, piped, tank, accordance with ASME / ANSI Code, ASW - D11, API Std. 1104, ASME / ANSI, API 620 and other standard.
• Nondestructive testing, envelop theory  & practical ultrasonic test, radiography, visual, magnetic test with method of testing based on standard of ASME Code Sec. V. D11, API 1104.
• Mechanical testing, envelop theory & mechanical test, curvy, bending, nick break test, and other related with welding procedure qualification and material test.
• Welding procedure qualification, welding procedure specification, welding performance qualification, welder qualification and procedure qualification based on standard and code of qualification.
• Welding design, envelop welding design based on determined standard include read welding construction picture and NDT Symboi.
• Welding technology, envelop welding process ( submerge Arc welding / SMAW, Gas tungsten Arc Welding / GTAW. Submerge Arc welding  / SAW, Oxy Acetylene / QA Cutting ), Arc Cutting and gog metal sheet welding application, stainless steel pipe and alumunium.
• Welding metallurgy, envelop welding process looking at from metallurgy, basic micro structure, weld metal deposit and influence of heat zone pre heat, during welding, after welding include post of haet.
• Welding practice, envelop cutting process oxiasetelyn, plasma cutting, welding process, SMAW, GTAW, GMAW, and SAW.
• Design, fabrication, construction, and, welding inspection, for jug equipment, piping, steel construction, boiler and piled tank be in mutual accord standard.
• Welding equipment maintenance, envelop knowledge of weld machine equipment, weld machine kalibrasi, knowledge equipment and weld machine kalibrasi result.
• Welder, envelop theory among : welding technology, welder qualification and work safety. Practice concict of : welding practice, qualification prepare and welder qualification test.

 

field of job

• General construction, metal sheet and pipe of boiler, boiler and pressure jug
• Metal sheet construction and pipe of shipping
• Metal sheet construction and pipe of gas and petroleum

Certification

• Participant which follow whole training and pass examination have the right to get international quality certificate :
• Welding engineer, for bachelor degree strata 1 ( S1 )
• Welding technologist, for bachelor degree Diploma3 ( D3 )
• Welder, for high school graduation

Instructor
Instructor of welding engineer training consist of Indonesian expert in teaching and counterpart in welding engineer welding before which come from manufacturing industries, university, manufacturing product consumer and expert which competence recognized by European welding federation and International Institute of welding